Innovation driven by safety

FR-Tracker 2.0™ Aboveground Storage Tank (AST) Floating Roof Monitoring

Tank Types

Overview

Developed in close cooperation with the petroleum industry, the WirelessHART FR-Tracker 2.0 safety system is an end-to-end AST floating roof monitoring solution designed to quickly and accurately detect and provide notification of hydrocarbon leaks, accumulated precipitation, acceleration/vibration events, and changes to temperature and deck/ladder inclination.

FR-Tracker 2.0 is deployed in North America and uses the standards-based WirelessHART radio protocol, which is seamlessly integrated into 40 million+ devices. Modular system components offer application and maintenance flexibility.

Water Accumulation

Ladder Monitoring

Detectable Floating Roof Conditions

Water Accumulation

On EFRTs, Blocked roof drains or overwhelming rainfall can cause water accumulation on the deck beyond the roof’s engineered capacity. The FR-Tracker system can detect when the fluid level is approaching designed limits and when inclination indicates a sinking roof.

Snow Accumulation

As with water accumulation, excess snowfall on an EFR can place more weight on the floating roof than it is designed to handle. Snow layers on EFRTs typically have a layer of water at the bottom that is detectable by the FR-Tracker system's water level sensor.

Stuck Seals

A stuck seal, ladder or other equipment can cause a roof to stick or sink. The FR-Tracker system can detect the acceleration and roof inclination that indicate this condition.

Seismic Activity or Abnormal Vibration

Seismic activity or any of a number of other factors can cause movement of the floating roof. The FR-Tracker system detects vibration and acceleration that can occur during such events.

Presence of Hydrocarbons

Sensor transducers in the FR-Tracker system detect the presence of liquid hydrocarbons (butane and heavier).

About Floating Roof Tanks

EFRT

External Floating Roof Tanks (EFRTs)

External, or open-top, floating roof tanks typically have steel floating roofs with a drainpipe to drain away rain water. Problems that may affect EFRs include excessive rainwater or snow accumulation, rim seal degradation, and stuck seals or ladders. These problems may further cause inclination and/or vibration of the floating roof, and product emissions. Syscor's FR-Tracker Solution has sensor technologies capable of detecting warning signs for these conditions.

IFRT

Internal Floating Roof Tanks (IFRTs)

Internal, or closed-top, floating roof tanks typically have aluminum roofs that may have penetrations for structural columns and other equipment. Some IFRTs are EFRTs that have been converted for the extra protection the fixed roof provides. Problems that may affect IFRs include rim and equipment seal degradation, and stuck seals or ladders. These problems may further cause inclination and/or vibration of the floating roof and product emissions. Syscor's FR-Tracker Solution has sensor technologies capable of detecting warning signs for these conditions.

Inclinometer monitoring ramp ladder angle Inclinometer monitoring water accumulation Repeater on tank rim

FR-Tracker

Components

The FR-Tracker solution comprises the following products:

ExEx ExEx ExIC